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Steam distribution systems are essential in daily operations in various industries. The steam distribution systems utilize steam by heating water past the boiling point to for steam. The steam is then distributed throughout the process through steam mains to the appropriate location. The condensed water is collected to the boiler for reheating. Vapor is invisible and scorching.
The distribution systems require high-pressure to function efficiently and effectively. With all the heat involved, a slight malfunction can lead to catastrophic damages to workers and the plant. It’s essential to ensure that employees have the proper training when handling high-pressure steam, boilers, steam mains, valves, and steam distribution systems in general.
Safety features aim to minimize the risk of an accident happening. Adhering to safety procedures is essential in making factories with steam distribution systems safer. Here are some safety features each plant should have.
The National Board of Boiler and Pressure Vessels Inspectors sets out safety and inspection procedures for steam distribution systems. The board covers different aspects of safety and prevention procedures for steam accidents. It is vital for plants using steam distributions systems to comply with the stipulated regulation for the safety of workers and the general public.
Employees are part of the steam distribution system operations. Training employees is a significant part to prevent accidents and injuries. New employees should not be allowed to start working without undergoing induction training. Induction training enables new employees to familiarize themselves with the plant operations and reduce the chances of an accident.
Industrial steam distribution systems need periodical inspections to ensure all types of equipment are in the best shape. An examination can reveal worn out parts that need replacing, obsolete technology and areas that need more safety precautions. The inspection report includes recommendations on what should be done to make the distributions system safer and efficient. It is also a good practice to request an inspection after the installation of new equipment to be on the safe side.
Internal safety procedures and automated systems are often overlooked. Employees can be reluctant to follow all the safety procedures over time. It is essential to emphasize the purpose of the safety procedures and carry out an evaluation to see the level of compliance.
The accidents associated with steam distribution systems can range from simple burns to fatal injuries and even death. It is essential to try your best and minimize the number of employee injuries in steam distribution systems. A busted steam main can cause fatalities to employees through scalding. Pressurized steam tends to have a lot of energy while escaping, and it can damage the surrounding equipment and structures. When the steam escapes, it can interact with gases and chemicals in the plant and cause an explosion.
Your employees will not be willing to work for you if there are frequent fatalities related to your steam distribution system. Some of the casualties occur due to human error. An employee may open a valve at an inappropriate time, causing a chain reaction that leads to fatal injuries. At times, the dangers arise from a malfunction of the boiler or part of the steam distribution system. The property damage that your company can incur from a boiler explosion is massive. Also, your company may face lawsuits from employees who are injured while working. It is, therefore, crucial to ensure that your plant has all the recommended safety features.
Formally training employees on safety when dealing with the components of a steam distribution system is valuable for the employees and the company. Employees learn the elements of a steam distribution system. They learn the safety precautions that need to be observed and the proper response for an emergency. The right reactions to crises significantly reduce damages and fatalities. The training also includes the industry safety procedures, policies, and standards with relation to steam distribution systems. Proper training is not something that you can achieve within hours. You need a training program that covers all the essential elements on plant and employees safety from an accredited institution.
NTT Training Inc. is a reputable training institution with experience in training employees working with steam distribution systems. As an ACCET accredited institutions, we pride ourselves in providing our clients with the necessary safety skills when working with industrial steam distribution systems. Connect with us today for more information!
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